Showing posts with label batteries. Show all posts
Showing posts with label batteries. Show all posts

Friday, June 14, 2019

Urban Air Mobility

It is further away than most people will tell you. 

Everyone sees the electric quad-copters, like DJI and such, and wishes they could ride on one. It seems so simple, just scale it up, and it can carry you, and a friend. Easy enough to fly, it will be fantastic, they go fast, no congestion in the sky, life is good. Lets do it!



Wow, there is a lotta money being spent on these vehicles, and not just from dreamers and hobbyists, but real live aerospace companies. Bell, Airbus and Boeing are all looking at the space, and at least throwing out drawings of stuff that might work. To be honest, you'd be silly to not be looking at this space, just in case.

What few people are saying, though, these little multi-copters that do vertical take-off and landing are not going to be main stream. If you can't afford to fly around in a helicopter today, you will not be able to fly in one of the passenger carrying multi-copters either. The cost will be similar when all is said and done, to flying in a modern helicopter.

Right now the batteries are the limiting factor. Even with a DJI or other "drone" type multi-copter it takes at least twice as long to charge the battery as the flight was. A 15 minute flight will take about 30-45 minutes to charge the battery for the next 15 minute flight. If you are Uber or some other air taxi service, this will kill the economic model right away. Every vehicle will spend over 2/3 of it's time charging between flights. Swapping battery packs may be an option, since the operator can have multiple packs charging at each station, but that will preclude landing in your neighborhood.

The multi-copters are noisy! People complain about jet noise around airports, so they don't live near any. Imagine you neighbor flying to work at 5:30AM everyday in one of these multi-copters. You will be up at 5:30AM yourself, and might as well go to work, you are up anyway. Having dozens of these flying over a venue you are at will certainly be annoying, plus think of the congestion that may occur for concerts and sporting events. Yup, it will be like the roads, with vehicles flying in to pick up passengers, blocking the vehicles with passengers trying to leave. With 3 or 4 pads near a arena will certainly be a limitation.

There is talk about putting pads on top of buildings, or at least high up. Winds are usually stronger higher up. Near the ground you might only have a 10kt wind, but up 20 stories (200ft) the winds may be 30-40kts. There will be turbulence for sure, but imagine the up and down drafts around buildings, and each landing and takeoff will be quite treacherous. Bad weather will be a whole other challenge, with heavy snow or ice storms, these vehicles won't be flying at all.

The multi-copters have multiple single points of failure. If a single motor fails on a quad-copter, the vehicle is coming down, the other three motors will not keep the craft flying. A hex or octa-copter will survive a single engine failure, but will probably not be able to complete the mission. Motors are electro-mechanical devices, they fail in different ways (bad bearings, broken wires, etc). Electronics fail, sensors fail, batteries fail. There is only so much redundancy that can be added to the vehicle to make it safe enough.

(Helicopters have many single points of failure as well, but there are usually ways to at least get the aircraft on the ground safely when any of them fail. An example is fuel exhaustion, when the motor(s) quit, the rotors can store energy. The pilot can pitch the craft down, such that the rotor is collecting energy from the movement through the air, that just before touching down, the aircraft can use that energy to slow the craft down and land soft enough-autorotation).

The propellers on the multi-copters are typically fixed pitch light weight affairs. Being fixed pitch means they are optimized for one realm of flight, typically for creating lift (forward motion, is more lift in the rear propellers, than the front ones). Should an engine fail, they have no mass to store energy, and will probably spin the wrong way in descent to be used for autorotation. Being light weight, they can be damaged easily by foreign objects, including birds, rocks, hail, trees, and people.

Commercial certification

Five years is very optimistic certification timelines people are pushing today for these urban air vehicles. If people where flying in these vehicles everyday, even experimentally, I could see maybe something could get pushed through in 5 years. As things are, maybe there is a Chinese company that is occasionally flying with people semi-regularly.

The FAA, EASA and the other regulating bodies will not let one of these vehicles get certified until it has proven capable through rigorous testing. That includes off normal operations, high winds, poor weather, and broken systems. It will take years of testing to get one of these vehicles certified to carry paying passengers.

Plan B


As a pilot you are always taught to look ahead, and consider your options. If an engine fails, where will I go, if a bird crashed through the windshield what will I do. If another aircraft is near me how do I avoid it, etc. The multi-copter pilot or automation will need to consider all of these things as well.

The vertical takeoff/vertical landing craft will need a plan B for the vertical part. While the vehicle is between 20 and 75 feet off the ground, no parachute system will save the occupants. If the vehicle has a failure, and it is coming straight down, the people in the vehicle will get hurt. I think even 75ft is optimistic, and more likely 200 feet or more will be needed to operate a parachute to save the occupants from injury. Parachute fail occasionally, that is why skydivers carry 2, and a spare chute won't save a crashing vehicle below 200ft.

In horizontal flight, if a propeller is damaged or an engine is down on power, the vehicle will need to land soon. Is there a safe place to put down over an urban area? The planning needs to be done before the flight, or for sure before the event occurs. Weather changes sometimes quickly, can the vehicle handle the unforcast weather properly? The hybrid winged vehicles are better in some respects. They can usually glide in an engine failure situation, but is there a suitable place to land near where this happens?


We need to let the smart people look at this carefully, so that we don't hurt folks.




Monday, April 29, 2013

Batteries in Airplanes

Batteries seem to be a popular subject these days. Certainly the 787 has had it's share of trouble. Even a couple years ago, batteries in phones and laptops were catching fire, seemingly randomly. Mostly the fires have been harmless to people, but the equipment hasn't come out so well. During 2007 there were several laptops that spontaneously combusted Here is one (warning coarse language) http://www.youtube.com/watch?v=mlZggVrF9VI. Several manufacturers had recalls, and since then, there haven't been too many laptops that caught fire..

About the time everyone figures the trouble is over, people start getting burned with cell phones in their pocket. I have a couple batteries from my previous phone that are slightly bulged. The bulges signify something bad happening on the inside of the case. Bulging is a mechanical function, charging is normally a simple exchange of electrons.

I don't know the details of the 787 exactly, just what I have read, and the pictures I've seen. It seemed the original design had multiple cells packed together inside of the blue box. The new design has insulation between cells, and the cells are isolated. Lithium batteries are more likely to fail when heated. If one cell is misbehaving and getting warm, and touching another cell, the non-warm cell is more likely to do something bad, even though everything about it is normal. The misbehaving cell will inspire the adjacent cell to enjoy its company. Their friends may joint in, being neighborly, and things are getting quite hot now. The heat seems to multiply, especially being in a box, and suddenly there is smoke coming out.

There is a theory that all electronics run on smoke. When the smoke gets out, they quit working. Batteries tend to be the source of smoke for many electronics, so when the smoke gets out of them, things really don't work.

Why would anyone put something that dangerous in their airplane? As Collin Chapman used to say about building race cars, "Simplify, then add lightness", or Burt Rutan used to say, "Throw it up, if it comes down, it doesn't belong on your airplane". Basically what these people are saying, that making things light is the proper way to build airplanes, and cars. Why lithium? Look at this table:

    -----------------------------------------------
      Fuel        |             Watts / Kilogram
    -----------------------------------------------
    Lead Acid     |            0.05
    -----------------------------------------------
    Lithium       |            0.224
    -----------------------------------------------
    Gasoline      |           12.88
    -----------------------------------------------

Lithium batteries are much lighter per unit of work (watts).

Wow, that does seem dangerous, or does it. Well, it is significantly more dense than a lead acid (the traditional airplane battery, although some airplanes are now ni-cad powered), and quite a bit less dense than gasoline. No one carries gasoline in their pocket.

How much battery does an airplane need. I built and airplane once, and was told I only need enough battery to start the engine. Once the engine is started, then the Alternator should take over powering all the accessories. All the radios, gear retracting motors, and lights all run off the alternator. A bigger battery might be handy in case the alternator quits, but then you are hauling around a battery for every flight that you may never need. A second "back-up" battery is just extra weight that you haul around.

Airplanes should be designed so failures are an inconvenience, not a catastrophe.  If your alternator fails, you know the battery will be dead eventually. Once it fails, you can continue without radios and such, or you need to land before it gets dark. With a backup battery, you may continue farther, but you will still need to land soon.

In a modern jet airliner, there are alternators on each engine. Two seems like a good idea. There are actually 3, since the aircraft actually has a third turbine engine called the auxiliary power unit (APU). The APU is hidden in the tail of the aircraft, and connected to a generator capable of starting both engines, and running the majority of everything electric in the aircraft.

The 787 is unique, in that there is no hydraulic system to help the pilots fly the airplane. The items normally controlled by hydraulic fluid are run by servo motors, including control surfaces and brakes. The electrical system is quite important.

The batteries will help start the airplane. On the ground, there will usually be a device called a ground power unit (GPU) that will allow the aircraft to be started. The GPU can also be used to charge the batteries.  If the aircraft is operated away from the GPU, the battery will usually start the APU since that is a smaller turbine. Once the APU is started, it will be used to start the other engines.

Will the new battery solution help prevent a catastrophic failure on the 787. Probably, since the misbehaving battery cell will be isolated from its neighbor. Will there be cell failures? Probably, but the new monitor system will alert the pilots, and isolate the bad cell when needed.

If someone wants to have a wanna be engineer to ride around on the 787 during test flights, I'll volunteer. Give me a call, we'll set something up.